When selecting a repair partner, experience, precision, and responsiveness matter most. Here’s why facilities across industries choose us:
All gears are cut and ground to meet or exceed original manufacturer tolerances.
No drawings? No problem. We scan, measure, and recreate obsolete or worn parts.
From spur to planetary, our team manufactures gears for all gearbox models and industries.
Expedited rebuild services available upon request.
We provide custom and replacement gears in a wide variety of forms:
We work with a wide selection of materials and treatments to match application demands:
4140, 4340, 8620 - alloy steels, Stainless steels, Bronze, Cast iron
Carburizing, Nitriding, Induction hardening, Flame hardening, Through hardening
Profile grinding, shot peening, polishing
When a gearbox repair requires new gears, our manufacturing team works hand-in-hand with our repair division. This allows us to:
Reverse engineering or blueprint verification using CMM and precision tools.
Cutting raw material, rough machining, and prepping for heat treatment.
Hobbing, shaping, or broaching to achieve the correct tooth profile.
Customized for hardness, strength, and wear resistance.
Profile and root grinding for exact tolerances.
Tooth contact verification, backlash checks, runout tests.
QA reports and hardness certifications
When a gearbox repair requires new gears, our manufacturing team works hand-in-hand with our repair division. This allows us to:
Replace damaged or worn gears quickly.
Manufacture complete gear sets for rebuilds.
Ensure compatibility with shafts, housings, & bearings.
Provide upgraded materials for extended service life.
Our gear manufacturing capabilities serve a wide range of sectors:
Rolling mills, crushers
Extruders, injection molding machines
Sanitary processing gearboxes
Heavy-duty, corrosion-resistant gears
Crushers, conveyors, draglines
Turbine drives, pumps
Agitators, clarifiers, pumps
Guaranteed performance and reliability.
Every gear manufactured is tested for performance and durability:
Our QA process ensures every gear meets application-specific requirements.
Yes. We reverse engineer using worn samples, dimensional scanning, and CAD modeling.
We produce gears from under 1 inch up to over 100 inches in diameter, depending on the application.
Yes, we finish grind profiles to meet AGMA and ISO accuracy grades.
Standard lead times apply, but expedited manufacturing may be available based on current workload.
Yes, each gear undergoes dimensional and hardness testing, with documentation provided.
When you need precision gears manufactured quickly and accurately, Gearbox Repair Company delivers. From single-tooth repairs to complete sets, our in-house capabilities ensure your gearbox returns to service faster.